The thermOweld® connection is a molecular weld. The weld has the same melting point as copper. This factor, along with increased cross sectional area of the connection and insure the following:
- thermOweld® connections are not affected by a high current surge. Tests have shown that the electrical conductor will melt before the thermOweld® connection, when subjected to high short circuit current. Consult IEEE Standard 837.
- thermOweld® connections will not loosen or corrode at the point of weld. There are no contact surfaces or mechanical pressures involved.
- thermOweld® connections have a current-carrying capacity equal to or greater than that of the conductors.
The EZ Lite® Mold
- Makes all thermOweld® molds EZ to ignite.
- Lights from the top at any angle.
- Reduces emissions by 50% or more.
- Reduces splatter.
- Keeps the handle clamps clean and prolongs life.
- Added Safety-the EZ Lite® Lid points the exhaust away from the user.
INSTALLATION IS EASY!
Making a thermOweld® Connection
Position cleaned conductors in mold.
Place metal disc in bottom of mold crucible.
Pour powder into crucible.
Place a small amount of starting powder in the ignition pocket.
Ignite the starting powder with the Flint Ignitor.
Remove weld and clean mold before making next connection.
The Molecular Bond was last modified: January 8th, 2026 by